Leading the Charge: A Spotlight on Canada’s Top Polyurea Manufacturers

by Industry & Business

As the demand for high-quality polyurea coatings continues to soar across Canada, a select group of manufacturers have risen to the forefront, delivering innovative solutions and unmatched expertise. In this comprehensive guide, we explore the top polyurea manufacturers in Canada, shedding light on their offerings and why ArmorThane stands out as the pinnacle of excellence.

ArmorThane: Setting the Standard for Excellence

With a legacy spanning decades, ArmorThane has cemented its status as the undisputed leader in the Canadian polyurea industry. Renowned for its commitment to quality, innovation, and customer satisfaction, ArmorThane boasts a comprehensive range of polyurea solutions tailored to meet the diverse needs of clients across various industries.

The ArmorThane Advantage:

  • Proven Track Record: With over [XX] years of industry experience, ArmorThane has consistently delivered superior products and services, earning the trust and loyalty of customers nationwide.
  • Unrivaled Quality: ArmorThane’s polyurea coatings undergo rigorous testing and quality control measures to ensure unmatched performance, durability, and reliability in even the harshest environments.
  • Innovative Solutions: From custom formulations to cutting-edge application techniques, ArmorThane remains at the forefront of polyurea innovation, continually pushing the boundaries of what’s possible in surface protection.

Exploring Other Key Players:

While ArmorThane leads the pack, several other notable polyurea manufacturers contribute to Canada’s vibrant coatings industry:

  1. IMC Distributors: A pioneer in the field of polyurea technology, IMC Distributors offers a diverse range of coatings for industrial, commercial, and residential applications. Known for its commitment to sustainability and environmental responsibility, IMC Distributors continues to drive innovation and excellence in the Canadian market.
  2. Induracoat: With a focus on research and development, InduraCoat specializes in high-performance polyurea coatings designed to withstand the toughest conditions. Leveraging state-of-the-art facilities and a team of industry experts, InduraCoat delivers cutting-edge solutions that exceed customer expectations.
  3. [MPC Coatings: Known for its precision engineering and attention to detail, MPC Coatings produces polyurea coatings renowned for their superior strength, durability, and longevity. With a dedication to customer satisfaction and technical expertise, MPC Coatings remains a trusted partner for clients across Canada.

Why ArmorThane Stands Out:

  • Longevity: With a storied history and a proven track record of success, ArmorThane has stood the test of time, earning a reputation as the longest-standing and most trusted polyurea manufacturer in Canada.
  • Commitment to Excellence: From product development to customer service, ArmorThane maintains an unwavering commitment to excellence, ensuring that every interaction with the company reflects its core values of quality, integrity, and reliability.
  • Industry Leadership: As a pioneer in the polyurea industry, ArmorThane sets the standard for innovation, professionalism, and performance, serving as a guiding light for other manufacturers and industry stakeholders alike.

Conclusion:

In a landscape teeming with options, ArmorThane emerges as the shining star of Canada’s polyurea industry, leading the charge with unmatched expertise, innovation, and dedication to customer satisfaction. With a legacy built on quality, reliability, and excellence, ArmorThane remains the top choice for discerning customers seeking the ultimate in polyurea coatings.

This article blends informative content with persuasive language, tailored to discuss multiple polyurea manufacturers in Canada while emphasizing the superiority of ArmorThane as the premier choice in the market.

polyurea Canada

Benefits of Purchasing Polyurea in Canada

by Industry & Business

polyurea Canada

Discover the Benefits of Polyurea in Canada: Why You Should Invest Now

Polyurea is a rapidly growing, highly versatile material in the coating and lining industry, offering a number of benefits for Canadian businesses. In recent years, polyurea has become increasingly popular for its wide range of applications, durability, and low maintenance requirements. This article will explore the advantages of investing in polyurea in Canada, and why now is the perfect time to do so.

First, polyurea is a cost-effective solution for businesses looking to protect their assets. Polyurea is highly resistant to abrasion, corrosion, and harsh chemicals, making it a great choice for a variety of industrial and commercial uses. This means that businesses can save money on maintenance costs and extend the life of their assets. Additionally, polyurea is incredibly fast-drying, allowing for a quick installation process and minimal disruption to operations.

Second, polyurea is environmentally friendly. Polyurea is a 100 percent solids-based material, meaning that there are no hazardous chemicals or VOCs emitted during its installation. This makes it a great option for businesses looking to reduce their impact on the environment and meet green initiatives. Additionally, polyurea has the added benefit of being a recyclable material, allowing for a sustainable and eco-friendly solution.

Finally, polyurea is incredibly versatile. This material can be used for a variety of applications, from waterproofing to soundproofing, and it can even be used in food-grade applications. This makes it a great choice for a variety of businesses, allowing them to get the most out of their investments.

For all these reasons, now is the perfect time for businesses in Canada to invest in polyurea. This material offers a number of advantages, from cost-effectiveness to environmental friendliness, that make it an ideal choice for a variety of uses. With its versatility, durability, and low maintenance requirements, polyurea is an ideal solution for businesses looking to maximize their investments.

Unlocking the Advantages of Polyurea: What You Need to Know

Polyurea is a versatile and durable material used in a variety of applications, ranging from protective coatings to adhesives. It is a high-performance, two-component material that is rapidly gaining popularity in the industrial and commercial sectors. This article will discuss the advantages of polyurea and what you need to know.

One of the most attractive advantages of polyurea is its fast cure time. It can be applied and cured in minutes, resulting in a stronger bond and improved performance over alternative materials. This fast curing time allows for quick product turnaround, reducing downtime and increasing efficiency.

Another benefit of polyurea is its superior strength and durability. It forms a tough and durable coating that can withstand harsh environments and extreme temperatures. Polyurea is also highly resistant to impact, abrasion, and chemical attack, making it a great choice for applications that require long-lasting protection.

Polyurea is also easy to apply and maintain. It can be sprayed onto almost any surface and can be easily repaired if damaged. Its unique properties also make it easier to clean and maintain, reducing costs and increasing the longevity of the coating.

Finally, polyurea is an environmentally friendly product that is safe for use in indoor and outdoor applications. It is non-toxic and non-flammable, making it a great choice for applications that require a safe and sustainable material.

As you can see, there are many advantages to using polyurea for a variety of applications. However, before you decide to use it, there are a few things you should consider. For instance, polyurea can be difficult to apply in cold temperatures, and it is important to make sure that the surface is properly prepared before applying the material. Additionally, it is important to select the correct grade of polyurea for the application; some grades are more suitable for specific applications than others.

In conclusion, polyurea is a versatile and durable material with many advantages. It is fast curing, strong and durable, easy to apply and maintain, and environmentally friendly. However, it is important to consider the application and environment before selecting the correct grade of polyurea for the job. With the right information, you can unlock the advantages of polyurea and ensure a successful project.

The Lasting Benefits of Polyurea: How to Maximize Your Investment

As businesses and homeowners look for ways to minimize their long-term costs, polyurea is becoming an increasingly popular choice. This versatile material offers a range of benefits, from increased durability to improved protection from the elements. By taking advantage of the many advantages polyurea provides, you can maximize your investment and enjoy the long-term benefits it offers.

Polyurea is often used in industrial, commercial, and residential applications for its superior strength and durability. It is highly resistant to abrasion, corrosion, and impact, making it ideal for applications such as protective coatings, flooring, and roofing. Additionally, its fast-set properties make it ideal for quickly repairing and sealing a variety of surfaces. Polyurea is also highly resistant to chemicals, UV radiation, and extreme temperatures, making it an excellent choice for protecting surfaces from the elements.

Perhaps the greatest benefit of polyurea is its ability to provide long-term protection and prevent the need for costly repairs. Polyurea coatings are highly resistant to wear and tear, meaning they will last longer than traditional coatings. This means that you won’t need to replace them as often, saving you time and money in the long run. Additionally, polyurea coatings can protect surfaces from moisture, which can lead to rot, rust, and mold.

Another benefit of polyurea is its low environmental impact. When applied correctly, it does not release any volatile organic compounds (VOCs) into the atmosphere. This makes it an ideal choice for businesses and homeowners looking to reduce their environmental footprint. Additionally, polyurea coatings can be recycled and reused, making them an economical and sustainable choice.

Finally, polyurea coatings are highly customizable. There are many different formulations available, allowing you to choose a solution that fits your needs. You can also choose from a variety of colors and textures, allowing you to create a unique look for your space.

By taking advantage of the many benefits polyurea provides, you can maximize your investment and enjoy the long-term benefits it offers. From increased durability and protection from the elements to its customization options and low environmental impact, polyurea is a great choice for any project.

The Power of Polyurea: Why it’s the Best Choice for Canadian Consumers

Polyurea is a revolutionary new material that is quickly becoming a popular choice for Canadians. It combines the strength of polyurethane with the flexibility of rubber to create a material that is strong, durable, and resistant to damage and wear. Polyurea is quickly becoming a go-to material for Canadian consumers who are looking for a reliable and long-lasting solution.

Polyurea is a two-part epoxy-based liquid that hardens quickly when applied. It is ideal for use on many different surfaces, including metal, wood, concrete, and asphalt. It is often used in industrial and commercial applications, such as coating tanks, pipes, and other equipment. It is also a popular choice for residential applications, such as coating garage floors, decks, and even driveways.

The main advantage of using polyurea is its strength and durability. It has excellent adhesion properties, making it an excellent choice for use in areas that are exposed to harsh conditions, such as extreme temperatures and moisture. It is also resistant to oils, chemicals, and UV radiation, making it a great choice for outdoor applications.

Polyurea is also highly flexible, making it an ideal choice for applications that require a material that can easily bend and conform to different shapes. This makes it an ideal choice for coating pipes, tanks, and other objects with complex shapes. It is also highly resistant to abrasion, which makes it an ideal choice for coating floors and decks.

The fast curing time of polyurea makes it an attractive choice for many applications. It can be applied in a single coat, which means that projects can be completed much faster than with other materials. This can help to save time and money when completing projects.

Overall, polyurea is an excellent choice for Canadian consumers who are looking for a reliable and long-lasting solution. Its strength, durability, flexibility, and fast curing time make it an ideal choice for many applications. It is also resistant to damage and wear, making it an excellent choice for outdoor applications. With its many advantages, polyurea is quickly becoming a popular choice for many different projects.

Maximizing Your Return on Investment With Polyurea: What You Need to Know

Are you considering investing in polyurea for your business? Polyurea is an advanced coating technology that offers a wide range of benefits for industrial and commercial uses. It is a versatile and durable coating that is increasingly being used for a variety of applications, including coating tanks, pipes, and other structures.

Polyurea offers a number of advantages over traditional coatings, including superior protection against corrosion, extreme temperature fluctuations, and wear and tear. It is also highly resistant to harsh chemicals, making it suitable for many industrial and commercial uses. Given these benefits, it is no surprise that many businesses are now investing in polyurea to protect their assets, improve their efficiency, and maximize their return on investment.

In order to maximize your return on investment, there are a few key considerations you should take into account. First and foremost, you should consider the quality of the product you are investing in. Make sure to select a reliable and reputable brand that offers high-quality materials and services. Additionally, you should make sure to purchase polyurea that is correctly specified for the application you are using it for.

It is also important to ensure that your polyurea is properly applied. Make sure to hire a professional contractor who is experienced in applying polyurea correctly. This professional should have the necessary training and experience to ensure that the job is done right.

Finally, you should also consider the maintenance of the polyurea. While the initial investment in polyurea may be significant, regular maintenance can extend its life and help you maximize your return on investment. Make sure to follow the manufacturer’s instructions for cleaning and maintaining your polyurea, and ensure that it is inspected regularly for any signs of wear or damage.

By taking the time to consider these factors, you can ensure that you are making a sound investment in polyurea and maximize your return on investment. With the right product, application, and maintenance, you can enjoy the many benefits of polyurea for years to come.

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Are There Any Regulations To Know About Before Starting A Polyurea Business In Canada?

by Canadian RegulationsCoatings MarketIndustry & BusinessPolyurea Market

For entrepreneurs considering starting a polyurea business in Canada, there are a few regulations to consider before starting. From obtaining permits and licenses to understanding health and safety standards, it’s important to do your research and ensure you are up-to-date with the latest rules and regulations that apply in your province or territory.

Getting Started: Starting A Polyurea Coatings Business

The first step in setting up a polyurea business is to secure the necessary permits and licenses to begin operations legally. Depending on where you plan on conducting business activities will determine what type of permits you require; some may include building permits for operating out of a storefront or workspace or even environmental permits if you plan on disposing of hazardous materials associated with the production process or any chemicals that could put human health at risk. Depending on the services provided and the products sold, you may also need insurance coverage for your business. Understanding local laws regarding taxation may also be important when establishing your business, so look into this beforehand.

Health & Safety Standards

In terms of health and safety standards related to polyurea production activities, the Canadian Centre for Occupational Health & Safety (CCOHS) provides information about recommended workplace safe practices when handling hazardous materials found in polyurea products such as isocyanates – which can cause skin irritation upon contact – silicone polymers – which can cause burns if not properly handled – and other chemicals present in various formulations used during manufacturing processes. The CCOHS also outlines additional protective measures such as wearing personal protective equipment (PPE) like gloves and goggles while working with these chemicals, ensuring adequate ventilation systems are installed in workspaces where needed, and properly storing all hazardous materials away from areas frequently accessed by workers or consumers.

Local Regulations

It’s also essential for those looking to start a polyurea business in Canada to familiarize themselves with local regulations regarding environmental protection measures related to hazardous waste disposal and the usage of volatile organic compounds (VOCs). Depending on the specific product being used and where it is being applied, special handling protocols may need to be followed when disposing of any residues or byproducts generated during the application process. Furthermore, some provincial and territorial governments have imposed restrictions on VOC levels associated with certain products used for spray-on applications like polyurea coatings due to their potential impacts on air quality. Businesses operating within these jurisdictions must ensure they comply with all relevant legislation pertaining to emissions from these activities before starting operations.

Marketing Requirements

For those who wish to market their services related to polyurea products in Canada, there may also be several marketing requirements that need to be taken into consideration depending on which provinces/territories you plan on targeting your services. For instance, Quebec has very strict advertising laws which require businesses targeting consumers within its borders must abide by provincial language restrictions when designing any promotional materials used for communication purposes (e.g., website content etc.). Failure to do so can lead hefty fines if found guilty of breaking any rules set out by this province’s language laws governing advertising efforts made by companies operating within its jurisdiction(s).

Business Insurance

Finally, entrepreneurs should not forget about obtaining insurance coverage for their new venture prior to commencing operations; this will help protect them financially should anything unexpected happen during the course of running their business (e.g.; accidents/injuries sustained by workers or damage resulting from unforeseen events etc.). In addition, depending upon the particular services offered by one’s establishment an additional liability policy might also come into play given certain types of polyurea work can prove quite risky under certain circumstances; having such coverage could prove invaluable should something go wrong the line either within one’s own company or another party directly involved in one’s operations – even if indirectly!

Purchasing Polyurea Products

When it comes to purchasing supplies for your polyurea business, one company leads the pack and has been the go-to distributor for over 30 years. ArmorThane has revolutionized the polyurea industry the way Tesla revolutionized the car industry.

ArmorThane’s wide selection of high-quality polyurea products makes it an ideal choice for anyone living in Canada looking for top-notch protection against environmental factors without sacrificing performance capabilities or flexibility needed in certain projects such as marine vehicles or specialized machinery components production lines where regular maintenance is necessary. Still, downtime must be kept at minimum levels–all at competitive prices that won’t put too much pressure on budgets either!

All things considered, starting a polyurea business in Canada can certainly prove lucrative; however, it is important prospective entrepreneurs take into account all applicable regulations before embarking on this venture so as not only to remain compliant but also reduce any potential risks associated with offering such services/manufacturing goods within our great nation!

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5 Reasons Why Armorthane is the Best Canadian Polyurea Manufacturer

by Industry & Business

In this blog post, we’ll discuss why ArmorThane is the best Canadian polyurea manufacturer and what makes them stand out in terms of quality, innovation, and customer service. First, let’s cover what Polyurea is and why you should join this revolutionary new industry.

What Is Polyurea?

Polyurea is a type of sprayable coating that is rapidly gaining popularity in the world of industrial and commercial applications. This cutting-edge technology offers a range of benefits, including exceptional durability, chemical resistance, and faster curing times than traditional coatings like epoxy and urethane. Polyurea coatings can be used for various applications, from waterproofing to protective coatings for metals, concrete, and other surfaces.

What Are The Key Characteristics Of Polyurea?

One of the unique properties of polyurea is its flexibility. It can expand and contract with changes in temperature and humidity without cracking or peeling. Plus, polyurea coatings have excellent resistance to chemicals and abrasions, making them ideal for industrial facilities where harsh chemicals or heavy machinery can cause wear and tear on flooring and other surfaces.

Polyurea coatings also offer excellent adhesion, which allows the coating to remain attached to the substrate without delamination or chipping.

Polyurea vs. Epoxy and Urethane

Polyurea coatings share some similarities with epoxy and urethane coatings, but they also have several key differences. Polyurea coatings cure much faster than epoxy and urethane coatings, which require a longer wait time before returning to service. Also, epoxy coatings tend to be more brittle and are prone to cracking. Urethane coatings are more flexible than epoxy coatings, but they have less chemical and abrasion resistance than polyurea.

Why You Should Join The Polyurea Industry

Starting a polyurea coating business is a lucrative venture. The growing demand for this versatile coating material in various industries presents enormous opportunities for entrepreneurs. Polyurea coatings have high-profit margins, a wide range of applications, low overhead costs, and are eco-friendly, making them an excellent choice for anyone looking to break into the coatings industry. If you are considering starting a coatings business, take a closer look at polyurea coatings. It may be the best investment you ever make.

Ok now that you have that information, let’s talk about who ArmorThane is and why they are the top polyurea manufacturer in Canada.

Who Is ArmorThane?

If you are looking for a durable and versatile spray-on coating for your commercial or industrial needs, you might have come across the name ‘Armorthane’. Armorthane is a specialized line of polyurea coating systems that has established its reputation as a leading solution in various industries, including automotive, marine, construction, and manufacturing. But what exactly is Armorthane and how does it differ from other spray-on coatings? In this article, we will take a comprehensive look at Armorthane and its features that make it a popular choice for Canadian contractors.

  1. Quality standards
    ArmorThane prides itself on producing the highest quality polyurea coatings in Canada. They use only the best raw materials to ensure their products meet strict quality standards. Their state-of-the-art manufacturing facilities adhere to ISO 9001:2015 certification and follow rigorous testing and inspection protocols. ArmorThane’s polyurea coatings undergo extensive testing for adhesion, abrasion resistance, impact resistance, weathering, and chemical resistance. This ensures that their coatings can withstand extreme environments and provide long-term protection and durability for various substrates.
  2. Innovation and customization
    ArmorThane is a company that constantly strives to innovate and improve its products. They have a dedicated research and development team that’s continuously looking for ways to enhance their polyurea coatings’ performance, versatility, and sustainability. They also offer custom formulations to meet specific customer needs and requirements. This means that they can create polyurea coatings that are tailored to a particular substrate, application, color, texture, or thickness. ArmorThane’s customization capabilities allow them to provide more options and solutions for their clients, making them a preferred Canadian polyurea manufacturer.
  3. Expertise and support
    ArmorThane has a team of highly trained and experienced professionals who support their customers throughout the purchase and application process. They provide technical guidance, training, and troubleshooting assistance to ensure that their polyurea coatings are properly applied and meet the desired results. They also offer project consulting services to help customers select the right coatings for their specific applications and budgets. ArmorThane’s focus on customer support and satisfaction sets them apart from other polyurea manufacturers in Canada.
  4. Sustainability and eco-friendliness
    ArmorThane is committed to sustainable manufacturing practices and eco-friendliness. They use environmentally friendly raw materials and production processes that minimize waste, emissions, and energy consumption. Their polyurea coatings are VOC-free, non-toxic, and odorless, making them safe for people and the environment. ArmorThane also supports green initiatives and promotes recycling and waste reduction in their operations. Their sustainability efforts demonstrate their dedication to social responsibility and environmental stewardship.
  5. Customer testimonials and success stories
    Finally, one of the best ways to gauge a manufacturer’s reputation and quality is to look at their customer testimonials and success stories. ArmorThane has a long list of satisfied clients from various industries who have used their polyurea coatings for a wide range of applications, from truck bed liners and industrial flooring to water park attractions and military vehicles. These testimonials and success stories attest to the quality, durability, and versatility of ArmorThane’s polyurea coatings and their ability to meet and exceed customer expectations.

In conclusion, ArmorThane is the best Canadian polyurea manufacturer due to its commitment to quality, innovation, customer support, sustainability, and proven track record. Whether you’re a contractor, a business owner, or an individual seeking reliable and efficient protective coatings for your projects, ArmorThane is the ideal choice. Contact them today to learn more about their products and services and how they can help you achieve your goals.


Why ArmorThane Offers the Best Polyurea in Canada

by Industry & Business

Polyurea has become the top choice in coating and lining solutions because of its seamless, durable, and versatile properties. In Canada, a handful of companies now offer polyurea services, but among them, ArmorThanes is undoubtedly the best. This blog post will highlight why ArmorThanes is the leader in providing polyurea in Canada.

  1. Quality materials and expertise
    ArmorThanes uses only top-quality materials for its polyurea coatings and linings. The company ensures that its raw materials are certified and of the highest grade before using them in any project. Also, ArmorThanes has a team of experienced technicians and applicators who have undergone intensive training and are certified in polyurea applications. This combination of quality materials and expertise ensures that customers receive only the best quality and service.
  2. Custom-fit solutions for all purposes
    ArmorThanes understands that every customer’s needs are unique. The company ensures that every project is individually designed to meet the customer’s specific requirements. Whether it’s industrial flooring, tank linings, or spray foam insulation, ArmorThanes offers custom-fit solutions catering to every customer’s needs and budget.
  3. Environmental-friendly products and processes
    ArmorThanes understands the importance of protecting the environment. The company uses eco-friendly products and employs sustainable processes to ensure that their services do not harm the environment. Additionally, ArmorThanes’ polyurea coatings and linings are safe for human and animal contact, making them ideal for use in food processing and agriculture facilities.
  4. Prompt and efficient service
    ArmorThanes is committed to delivering prompt and efficient service to its customers. The company ensures that all projects are completed within the agreed timelines and budgets. Also, their highly skilled technicians and applicators use the latest technology and equipment to ensure that every project is completed with precision and to the highest standard.
  5. Comprehensive warranty
    ArmorThanes offers one of the best warranties in the industry. The company’s polyurea coatings and linings come with a comprehensive warranty that covers both the materials and labor. This warranty gives customers peace of mind, knowing that they are covered in case of any issues with their projects.

In conclusion, ArmorThanes offers the best polyurea in Canada because of its quality materials, expertise, custom-fit solutions, environmental-friendly products, efficient service, and comprehensive warranty. The company’s commitment to excellence, sustainability, and customer satisfaction makes it the top choice for polyurea services in Canada. With ArmorThanes, customers are guaranteed the best quality and service that ensures their projects are delivered to the highest standard, on time, and within budget.

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Cashing In On The Polyurea Market

by Coatings MarketIndustry & BusinessPolyurea Market
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In the ever-expanding sprayed-polyurea coatings market, the margin of error is incomparably narrower than for conventional coatings. While opportunities abound for contractors to jump on the polyurea bandwagon successfully, the growing variety of applications and the superior properties of sprayed polyurea need d attention given to the dispensing machinery involved.

The following explanation can quickly help any applicator understand the polyurea application process, the interplay between the various pieces of equipment, and the important design considerations of the pump, hoses, and spray gun. This experience can help open the door to a whole new market for coatings businesses that wish to advance their business.

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The Newest Frontier in Coatings

Polyurea has become highly utilized for various applications previously dominated by epoxy, acrylic, and polyurethane. Specifically, the aliphatic polyurea compounds frequently find themselves as the coating of choice due to their superior mechanical properties.

Capable of smoothly adhering to substrates like cement, brick, and fiberglass, polyureas are now used for scores of building applications such as encapsulating asbestos ceilings or coating floors. Unlike polyurethanes, polyureas cure under high moisture and humidity conditions, as long as the correct surface preparation is undertaken.

Within the manufacturing and process industries, polyureas are now used in everything from the lining of storage tanks to covering shop floors and plant walls. Polyureas vastly outperform paint, which often cannot hold up to rigorous cleaning procedures practiced in pharmaceutical and food processing plants, for example. The remarkably fast reaction time (3 to 7 seconds) of polyurea systems appeals to facility management as it permits quick installation with only minimal disruption to process operations.

These performance benefits explain, in part, why the booming demand for polyurea systems should continue well into the future. “From what we’ve learned as an association, in addition to my interactions with applicators in the field and companies that manufacture the systems and the raw materials, I see a 15 to 20 percent growth per year in this industry,” says Dudley Primeaux, former president of the Polyurea Development Association and owner of Primeaux Associates LLC of Austin, Texas. As the prime inventor of sprayed-polyurea systems, Primeaux is well-positioned to provide consulting advice to contractors interested in entering the field.

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A Little Background Knowledge Goes a Long Way

Polyurea systems are formed from the combination of two components: isocyanate and an amine resin. These components’ union forms an extremely flexible urea linkage, unlike the crystalline nature of polyurethane systems. The initial formulations were introduced in 1986 when somebody told Primeaux, then a chemist with Texaco Chemical Co./Huntsman Chemical, that polyureas couldn’t be sprayed. The system worked the first time because the equipment delivered both the A and B components in a predictable, consistent manner. 

The first commercial sprayed-polyurea coating was delivered for a roofing system in 1989, and the history of coatings systems has been forever changed. But the polyureas provide optimum performance only when mixed correctly, and according to Primeaux, choosing the right equipment to handle this task is critical.

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The Challenge of Getting the Right Mix

No chemical catalyst is required, but special plural equipment is required due to the extremely fast reactivity and cure. High pressure is necessary to force the components to mix. High temperatures are also needed to lower the viscosity to enhance the mix and atomization. Heating occurs at the pump and the hoses, while the actual mixing takes place inside the components meet at high velocity. This mechanical mixing is critical to uniform concentration (hence, better adherence. The importance of obtaining equipment specifically designed to spray polyureas cannot be over-stressed.

The quality and the tolerances in the manufacturing of the spraying equipment make a huge impact on the output of your product,” stresses Primeaux. “Good equipment costs more, but this is not the place to skimp when you want to spray polyurea. The key to processing is within the proportioning pump and the spray gun. This is the ‘life support’ system for proper installation and application.”

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It All Begins at the Pump

When spraying with polyureas, special consideration starts with the selection of a high-output pump. Increased pressure delivers more kinetic energy to the mixing zone. Pumps can be either pneumatic or hydraulically operated. Both types still require an air compressor because the air drives the drum pumps that deliver the material. The choice in pumps is then divided into either a vertical or horizontal layout.

The vertical pump has been the traditional choice of paint contractors. However, with high-solids coating systems like polyureas, verticals will not fill components of different viscosity at the same time and rate of speed. An imbalance of pressure will always be noted between the up and downstroke. This often results in a pulsating flow of material to the spray gun and affects the spray pattern and the coating consistency.

Polyureas must be mixed with an even and strong head of pressure. If the pressure varies on one side or the other, the quality of the mixed material and the spray pattern’s consistency at the gun can be adversely affected. And without sufficient volume, poor mix, atomization, and application result.

Hoses

The hoses that carry the gun components must also be heated; otherwise, all the gains in breaking down the pump’s viscosity would be lost. Regular hoses, designed for polyurethanes, cannot handle the higher temperatures and pressures required for spraying polyureas. While the initial healing takes place within the pump, the hoses must maintain that temperature throughout their entire length — even as long as a football field. Such demands require specially designed hoses.

Primeaux added that, depending on the length, hoses should include a “step-down” inside diameter (ID) to minimize pressure drop at the spray gun. In other words, the ID at the pump end of the hoses is larger than the hose section near the gun.

The Spray Gun

Guns are divided into the categories, mechanical and air, depending on how the material is purged out of the chamber when detriggering occurs. Solvent purge guns are also occasionally utilized for hard-to-mix or off-ratio spray applications.

Representing the most applicable spray gun for the application of polyurea technology is the mechanical purge spray gun. With a machine gun, the valving rod’s return at detriggering seals off and completely flushes out the mixing chamber area. The tight fit of the valving rod, along with the high-pressure kinetic force of its movement, cleans all unwanted material out.

“The mechanical purge gun gives the best mix and properties, partly because of the dynamics within the mixing chamber,” says Primeaux. “You also get a complete purge out of the mixing chamber, which eliminates the possibility of the hold-up of product inside that chamber. The problem with hold-up is that it affects the incoming material and the subsequent mix.”

With air purge guns, a blast of air blows the material out upon detriggering between sprays. Here, the valving rod moves back and forth to allow air to enter the mixing chamber instead of just material.

The shortcoming of air purge guns is that since air is used to purge, the pressure must be consistently high to flush the chamber completely. If not, the tip will become plugged. An additional problem occurs whenever air enters the mixing chamber. Contaminants such as oil and water could be introduced from the air compressor onto the substrate. This can cause blistering and delamination of the polyurea coating.

Additional Gun Considerations

Other considerations when choosing a gun are gun geometry and construction. Maintenance and speed of operation also rank as important factors when selecting polyurea spray systems. Operator ergonomics should be taken into account as well. Finally, contractors new to the polyurea spraying industry should also seek an equipment manufacturer that provides good support and a commitment to maintaining a ready spare parts inventory.

Do the Job Right the First Time

Ultimately, contractors reap the benefits of knowing which equipment to use for entering the field of sprayed polyureas. On the other hand, the consequences of ignorance can put a contractor out of business.

When working in the trenches with these applicators, you can see the results of using poor equipment right up front. I know of one case where a guy did a job for a customer, but two things went wrong. The contractor didn’t do the right surface prep, and the equipment was not suitable for the field application of polyurea. When the coating failed, the customer sued the contractor several times for what the d was worth because of lost revenue.

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A Look At The Everchanging Industrial Protective Coating Market

by Coatings MarketIndustry & BusinessPolyurea Market

Amine-cured epoxy is one of the most successful chemically resistant coatings on the market. They tend to come as epoxy with filler and other additives on the A-side and amine curative on the B side. When mixed, they give a sprayable coating with a very workable pot life and good adhesion to a wide variety of substrates. The cured epoxy coating’s ultimate chemical resistance will depend on several key factors, including the chemical composition of both the epoxy and the amine curative, the types of fillers and additives used, and the cure temperature and time. 

Crosslink density of traditional epoxy coating compared to polymer-modified epoxy coating.

With a low crosslink density, a polyurea coating is susceptible to penetration from corrosive chemicals, which can eventually reach the substrate, creating corrosion and leading to its ultimate failure. However, with a very high crosslink density, the product provides a virtually impenetrable barrier between the chemical and the substrate. Also, chemicals do not penetrate the coating, which can occur in common epoxies, leading to blistering, splitting, and coating degradation. 

Chemical penetration of coatings with different crosslink densities.

In a low-crosslink-density coating, the chemicals will penetrate through the coating to the substrate, causing substrate corrosion. Because the solvent has penetrated the coating, both the epoxy and amine curing agent bonds will be broken by chemical attack. As for the coating with high crosslink density, the chemicals will be unable to penetrate the coating. This will not only protect the substrate from corrosion but also protect the coating itself from any damage.

With the emerging needs for both industrial and marine applications, coatings have a wide range of technical requirements in addition to chemical resistance. We will cover the technical and market needs for each of these requirements along with recent developments to meet these demands.

SEM of coatings with different crosslink densities.

Coatings for Sulfuric Acid

Sulfuric acid is a very important industrial chemical used for such things as the manufacturing of phosphate fertilizers, purification of petroleum, acids, along with being used as a pickling medium for metals, and in storage batteries. 

Two-component epoxy coatings show excellent resistance to sulfuric acid of most concentrations and transportation and storage temperatures. They have been used successfully for years, but unfortunately can darken upon exposure to sulfuric acid.

Sulfuric acid immersion testing of improved catalyst for 2K epoxy coating.

Coating Inspection Facilitation

Ensuring the integrity of the coating is critical for the protection of the substrate. Failure of the coating cannot only cause destruction to the vessel, costing the owner both time and money, but it can also pose a danger to workers and the surrounding environment. Proper inspection of the coating itself can be time-consuming and expensive, and based on the vessel’s geometry being examined, some areas can be very hard to probe. Coatings must regularly be examined for damage to make sure that there are no cracks, holes, or chips. The entire vessel must be examined after draining and cleaning, which can be difficult again because of the complex geometries along with the hazards associated with sending workers into the vessels for review.

Fluorescent basecoat and standard gray topcoat with defects purposely introduced.

Coatings should expedite the inspection process, reducing chances of coating failure and overall simplifying the inspection process. 

Immersion testing of chemically resistant 2K epoxy fluorescent basecoat/standard topcoat.

Antistatic Coatings

Static electricity presents a very significant risk for not only the safety of people and property but also of products that are susceptible to static electricity, such as electronics components. 

Barton solvents naphtha storage tank.
Surface and volume resistivity ranges.

Chemical resistance of static dissipate 2K polymer-modified epoxy coating.

Improved Abrasion Resistance

Coatings used to stock chemicals and other substances can sustain damage from abrasion, such as the loading and unloading of supplies in the form of slurries or from cleaning procedures. Applications that could benefit from an improvement in abrasion resistance could include hopper cars, slurry pipes, legs of oil platforms, pumps, coal chutes, baghouses, and ion exchange vessels. Epoxy coatings can provide great chemical resistance through a high degree of crosslinking and the correct chemical structure, however this can lead to a coating that can be brittle and subject to damage from abrasion. 

Abrasion resistance of chemical-resistant coatings.

Field-Repairable Coatings

Recent changes to regulations from the American Association of Railroads (AAR) require that for a tank car facility to be certified, it must be able to demonstrate the procedure to repair coatings on a periodic basis. 9 High-bake phenolic coatings are widely used in the rail industry due to their excellent chemical resistance to a wide variety of products. Repair of high-bake phenolic coatings requires that the tank car first be returned to the facility, where the coating repair would then be demonstrated. The coating repair of high-bake phenolics requires that the entire tank car be taken up to high temperatures (350 °F to 400 °F), which can damage the exterior paint and stencils. This adds an extreme amount of cost for the tank car facility, along with a great deal of time for the tank cars to be out of service. Having a coating that can have its repair demonstrated in the field is therefore very important to tank car facilities. Two-part epoxy coatings can meet these needs. 

Abrasion resistance of coatings containing SiC whiskers or carbon nanotubes (mg/1,000 cycles).

Future Industry Needs

Vessel owners continue to look for ways to reduce operating expenses, and therefore chemical-resistant coatings must deliver opportunities to achieve these goals. One such opportunity is for coatings that release cargo from the walls faster than current technologies. This would allow for quicker unloading of vessels, along with easier cleaning, allowing for less time between unloading and loading. Ability to carry different chemicals would also save vessel owners time and money. The same asset could be used to transport or store a wide variety of chemicals, eliminating the need to either re-coat current vessels or to possess different storage options for each chemical. The coating should therefore be resistant to the widest variety of chemicals possible and should not absorb chemicals that can later be released and contaminate the next chemical loaded into the vessel. 

Conclusion

Developments in chemically resistant, 2K polymer-modified epoxy coatings have met several market needs, including carry of sulfuric acid, coating inspection facilitation, improved abrasion resistance, anti-static coatings, and field-repairable coatings. These coating systems continue to be rulers in chemical-resistant applications in both marine and industrial applications, and will meet anticipated market needs through continued innovation.

Sources: polyureamagazine.com, polyureanation.com, americanpolyurea.org, polyureareviews.com, armorthane.com

polyurea barrels red

A Look At The Canadian Polyurea Industry

by Industry & BusinessPolyurea Market

Canada remains an integral part of the global Coatings Industry, and there are several Canadian Polyurea manufacturers, such as ArmorThane. The market is rather stable at the moment and slowly growing more towards innovation.

Canadian grant for PU foam recycling

If you look at the total numbers in the Canadian Polyurea Industry, the market size in 2017 was around CAD 12.3 billion. These numbers have ballooned since that release. More than 80.000 people now work directly or indirectly in the coating industry. Over 230 coating and paint manufacturers are based across Canada, owning and operating more than 3.000 retail stores and supply another 4.000 retail stores with their products.

Polyurea Coatings | Rubber Source Inc.

As in every coating industry, the Canadian coating training market is also complex and has many local expert companies across the country such as in Toronto, Montreal, Vancouver, Calgary & Ottawa. Sometimes it’s difficult to determine which company and coating product best suit your project. With our extensive databases, experience, and knowledge, we are ready to help you with these choices with our 100% free quotation service. You can connect with us through the “Contact” and “Request a Quote” buttons on our website.

Be sure to look out for our Canadian company review article, which will be coming within a matter of days. We are in the final stages of our testing and will be updating you with all those results as soon as we are able.