Spraying Polyurea in Cold Weather: Tips and Considerations

Polyurea is a versatile and durable coating that offers excellent protection against corrosion, abrasion, and chemical exposure. It is commonly used in various industrial applications, including truck bed liners, waterproofing, tank linings, and concrete coatings.

When it comes to applying polyurea, temperature plays a crucial role in achieving a successful and long-lasting coating. Cold weather can present challenges, as it can affect the curing time, adhesion, and overall performance of the polyurea coating. In this blog post, we will discuss some important tips and considerations when spraying polyurea in cold weather.

Understanding the Impact of Cold Weather on Polyurea Coatings

Polyurea coatings are typically applied as a two-component system that reacts and cures quickly when mixed properly. The curing process occurs through a chemical reaction between the two components – the polymeric isocyanate and the amine-based curative. This reaction generates heat, which helps speed up the curing process.

In cold weather, the lower temperatures can significantly slow down the curing process, affecting the coating’s ultimate properties. This can lead to reduced adhesion, insufficient film thickness, and a compromised final finish. Additionally, the moisture content in the air can condense on the substrate, causing adhesion issues and surface defects.

Key Considerations for Spraying Polyurea in Cold Weather

  1. Substrate Preparation: Proper surface preparation is always critical when applying any coating, but it becomes even more important in cold weather conditions. Ensure that the substrate is clean, dry, and free from any contaminants that could compromise adhesion. If necessary, use a solvent-based cleaner or mechanical methods to remove dirt, oil, or rust.
  2. Temperature Control: To achieve optimal results, it’s important to maintain the recommended temperature ranges during the application process. Polyurea coatings generally have minimum and maximum temperature requirements, which may vary depending on the specific product. Make sure to check the manufacturer’s guidelines and follow them accordingly.
  3. Warm the Substrate: If possible, warm up the substrate before applying the polyurea coating. This can be done using a variety of methods, such as using space heaters, heat lamps, or infrared heaters. Keeping the substrate at the recommended temperature range helps to ensure proper adhesion and curing.
  4. Adjust Mixing Ratios: In cold weather conditions, it may be necessary to adjust the mixing ratios of the polyurea components to compensate for slower curing times. Reducing the amount of curative in the mix can help slow down the reaction and allow for better flow and leveling. Consult the product technical data sheet for specific recommendations on adjusting the mixing ratios.
  5. Pre-Heating the Polyurea: Another technique to combat cold weather challenges is pre-heating the polyurea components before mixing. This can be accomplished by storing the materials in a warm area or using specialized heating equipment designed for polyurea applications. Pre-heating ensures that the components are at the optimum temperature for a more consistent and effective reaction.
  6. Use a Heated Spray System: To overcome the challenges of cold weather spraying, consider using a heated spray system. These systems are specifically designed to warm up the polyurea components during application, ensuring that they remain within the recommended temperature range. Heated hoses and spray guns help maintain a consistent viscosity and promote proper curing.
  7. Monitor Humidity Levels: Cold weather is often associated with high humidity levels, which can lead to moisture-related issues during the application. Excessive moisture in the air can cause the coating to bubble, pinhole, or even delaminate. Monitoring and controlling humidity levels using dehumidifiers or air-drying equipment is crucial for a successful polyurea application.
  8. Consider Overall Thickness: Cold weather can affect the rate of curing, and it may take longer for the polyurea coating to achieve full cure. Consequently, it is recommended to apply thinner coats and build up the desired thickness gradually, allowing sufficient time for each coat to cure properly. This prevents issues like incomplete curing and shrinkage.


Spraying polyurea in cold weather requires careful planning, preparation, and thoughtful execution. By considering the impact of temperature, surface preparation, and proper mixing and heating techniques, you can achieve successful results in challenging weather conditions. Always remember to consult the manufacturer’s guidelines and technical data sheets for specific recommendations on spraying polyurea in cold weather.

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